- Forging - via 16,000 tonne screw press and soon via 32,000 tonne screw press. - Die and Tool Design - including 3D modelling |
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- Full Magnetic Particle Inspection |
Sheffield FinishingSheffield are primarily involved in the finished machining of crankshafts up to 3.5m in length and 750Kg in weight |
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Turning & DrillingsCrankshafts arrive in an “as forged” condition and the initial process involves rough turning and milling using specialized CNC turning and milling machining centres Deep hole oilway drilling is carried out using modern automatic CNC plant capable of precise drilling of hardened steel crankshafts |
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Induction HardeningAll crankshafts undergo fully automatic fillet induction hardening of pins, journals and radii to meet varying customer specifications |
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Crankshaft GrindingA range of manual, semi-automatic and fully automatic cylindrical grinding machines are utilized to grind pins and shafts to a tolerance of +/- 8 microns on diameters
Crankshafts are balanced post grinding to a tolerance of +/- 50gcm |
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Crankshaft PolishingThe final stage of the process is to carry out highly accurate final polishing to achieve a surface finish within 0.2Ra
Crankshafts are balanced post grinding to a tolerance of +/- 50gcm |
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Component TestingA full range of tests are carried out to ensure product conformity. These include; dimensional checks, surface finish checks and metallurgical and fatigue testing
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Laser Etching / QR CodesMachined products can be individually identified by QR codes using the new fully automatic laser etching machine
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